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Sofien MISSAOUI

EZZAHRA

En résumé

10 years experience in automotive industry Top Management
Certified Six Sigma Black Belt from Jhonson controls on 2005
Middel term Target: Build a world wide industriel business Group


Six Sigma Black Belt Trainer
Lean strategy implementor
Process orientation by value stream design
Pull system by levelling, kanban flow control, milkrun and supermarket
Standardized work and process balancing
Transparency and visual management
Quality improvement, reactivity system and problem solving
Process optimization by Design of experiment DOE
Buisness plan developper

Mes compétences :
Six sigma
Gestion de projet
Coaching d'équipe

Entreprises

  • Freelance - Business and Management consultant

    2012 - maintenant Business performance assessement
    Six Sigma strategy deployement and structures implementation
    lean strategy implementor
    Project Coaching , process performance improvement
    Lean Six Sigma Black Belt and Green Belt Training&Certification
    Quality improvement
  • IMTEC SA - Plant Quality Manager

    2010 - 2012 •Prepare and run customer audit (Valeo, Jhonson controls , Continental, Inergy).
    •Control the customer and supplier communication
    •Manage the 8D customer reports and ensure the time response deadline
    •Implement a factual approach introducing statistical and quality tools for problem solving methodology
    •Implement a visual management to track process defect, set up a reactivity system
    •Control supplier performance by frequent audits, action plan tracking for each complaint, and middle term action plan.
    •Maintain ISO TS 16949 certification by internal audit schedule, realisation and follow up actions achievement.
    •Run the management review , Define the plant quality road map, strategy to involve and target deployment
  • Faurecia, Automotive Seating - Production Unit Manager

    2009 - 2010 •Define and realise the industrial economic plan of the production unit, plan the equipments and human resources capacity
    •Coach and manage the manufacturing functions: Quality , production, maintenance and methods
    •Implement a daily performance track by visual management system for the key process inputs and outputs
    •Manage the continuous Improvement project Six Sigma and lean manufacturing methodology to optimize process and improve quality
    •Define training program for direct and indirect personnel, run a yearly skills evaluation and carrier plan follow up
    •New project validation: process capability, personnel qualification, product specification measurement
    •Guaranty HSE rules application.

    Main result : Reduce the scrap rate from 2.4 % to 1.3 % in 6 months ; reduce WIP stock from 5 day to 2 day
  • Blaupunkt Bosch group - Production Manager

    2006 - 2009 Buisness unit management according Bosch production system rules:
    Process orientation
    Pull system in all supply chain
    Standardize work and process balancing
    Waste reduction and continious improvement process
    Shopfloor flexibility
    Transparency and visual management
    Team involvement
    Coaching TPM and Smed workshop
    Implementation strategy
  • Johnson control - Six Sigma black Belt

    2004 - 2006 •Realise the value stream mapping and identify potential Improvement projects
    •Support and coach green belt to use six sigma methodology and coach them to achieve theirs projects
    •Run workshop using the Improvement tools: TPM, 5S , SMED , lean manufacturing, work flow. visual management

Formations

  • ENIT(Ecole Nationale D'Ingénieurs De Tunis) (Tunis)

    Tunis 2000 - 2003 Génie mécanique

    Grandes Ecoles

Réseau

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